C 2500 Truck 2WD V8-8.1L VIN G (2002)
5. Install the power steering low pressure hose (1) to the rack and pinion assembly (3).
6. Install the power steering high pressure hose (2) to the rack and pinion assembly (3).
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Tighten the hoses to 27 Nm (28 ft. lbs.).
7. Install the engine protection shield, if equipped.
8. Install the outer tie rod end to the steering knuckle.
9. Install the stabilizer shaft.
10. If the steering gear is equipped with a ground strap, install the ground strap to the crossmember bracket.
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Place the ground strap on the left side of the bracket and mark the location.
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Center punch the bolt hole location.
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Drill a hole using a 7 mm (9/32 inch) drill bit.
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Install the bolt and washer retaining the ground strap to the crossmember.
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Tighten the bolt to 10 Nm (89 inch lbs.).
11. Install both of the front tire and wheel assemblies.
12. Remove the safety stands.
13. Lower the vehicle.
14. Bleed the power steering system.
Non-Rack and Pinion
Power Steering Gear Replacement (Non-Rack and Pinion)
Removal Procedure
Notice: Refer to Power Steering Hose Disconnected Notice in Service Precautions.
1. Remove the hoses from the steering gear.
2. Disconnect the intermediate shaft from the steering gear.
3. Raise the vehicle. Support the vehicle with suitable safety stands. Refer to Vehicle Lifting.
4. Remove the engine protection shield, if equipped.
5. Remove the pitman arm from the steering gear.
6. Remove the bolts retaining the steering gear to the frame.
7. Remove the steering gear from the vehicle.
