C 3500 Truck 2WD V8-6.6L DSL Turbo VIN 1 (2002)
3. Position the service hinge within the scribe marks on the door.
4. Center punch each hole location on the door according to the service hinge.
5. Drill a 3 mm (1/8 in) pilot hole at each center punch location.
Important: Drill bit must be exact size.
6. Drill an 11.5 mm (29/64 in) hole at the pilot locations.
7. Clean and prepare all of the bare metal surfaces.
Important: Prior to refinishing, refer to the publication GM 4901M-D-2000 GM Approved Refinish Materials for recommended
products. Do not combine paint systems. Refer to paint manufacturer's recommendations.
8. Apply approved anti-corrosion primer.
9. Apply a full-bodied caulk to the entire hinge mounting surface in order to ensure a proper seal.
Notice: Refer to Fastener Notice in Cautions and Notices.
10. Align the hinge (1) and the backing plate (4) with the holes in the door (2) and install the bolts (3)
Tighten the bolts to 25 Nm (18 lb ft).
11. Apply the sealers.
12. Refinish the metal surfaces as necessary.
13. Install and align all of the related panels and the components.
