C 3500 Truck 2WD V8-6.6L DSL Turbo VIN 1 (2002)
Service Procedure
Classic Silverado and Sierra (GMT400)
The following procedure provides instructions for inspecting, and if necessary, replacing the rear endgate (tailgate) support cables and inspecting
the right side tailgate hinge for damage, and replacing if recessary.
Notice:
It is recommended that a support be placed under the open tailgate in the next step to prevent the tailgate from being damaged in the event that
it drops when disconnecting, inspecting, and replacing the support cables.
Hinge Inspection - Classic CK and Sierra
1.
Release (unhook) the RIGHT side tailgate support cable from the pickup box.
2.
With the tailgate (1) completely open as shown in the upper part of the illustration, pull the RIGHT SIDE of the tailgate rearward as shown in the
lower illustration. Do not pull on the left side of the tailgate.
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If the tailgate hinge (2) will NOT disengage from the pickup box on the right side, no repair is needed to the hinge. Proceed to the section
titled, "Support Cable Replacement" and replace both support cables.
-
If the tailgate hinge (3) WILL disengage from the pickup box on the right side, proceed to the next step.
3.
With the right side of the tailgate disengaged from the pickup box, inspect the hinge on the right side of the tailgate for damage. The illustration
above shows an undamaged hinge (1) and a damaged or bent hinge (2).
-
If the hinge is NOT damaged, no repair is needed to the hinge. Proceed to the section titled, "Support Cable Replacement" and replace both
support cables.
-
If the hinge IS damaged or bent, the hinge needs to be replaced. Proceed to the section titled, "Hinge Replacement" before proceeding with the
replacement of the support cables.
Hinge Replacement - Classic CK and Sierra
