C 3500 Truck 2WD V8-6.6L DSL Turbo VIN 1 (2002)
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For the 15 series, tighten the brake caliper bracket mounting bolts to 200 Nm (148 ft. lbs.).
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For the 25 series, tighten the brake caliper bracket mounting bolts to 165 Nm (122 ft. lbs.).
7. Install the tire and wheel assembly.
8. Lower the vehicle.
9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
10. Slowly release the brake pedal.
11. Wait 15 seconds, then repeat steps 9-10 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
12. Fill the master cylinder reservoir to the proper level with clean brake fluid.
Rear (Dual Wheels)
Brake Rotor Replacement - Rear (Dual Wheels)
Caution: Refer to Brake Dust Caution in Service Precautions.
Removal Procedure
1. Release the park brake.
2. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
3. Remove the tire and wheel assembly.
4. Remove the hub and rotor assembly.
5. Mark the relationship of the hub to the rotor.
6. Place the hub and rotor assembly on a hydraulic press.
7. Press the wheel studs out of the hub and rotor assembly.
Installation Procedure
1. Align the hub and the rotor, if applicable.
2. Press the wheel studs into the hub and rotor assembly.
3. Install the hub and rotor assembly.
4. Install the tire and wheel assembly.
5. Lower the vehicle.
6. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
7. Slowly release the brake pedal.
8. Wait 15 seconds, then repeat steps 5-6 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
9. Fill the master cylinder reservoir to the proper level with clean brake fluid.
Rear (W/NYS)
Brake Rotor Replacement - Rear (W/NYS)
Tools Required
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J41013 Rotor Resurfacing Kit
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J42450-A Wheel Hub Resurfacing Kit
Caution: Refer to Brake Dust Caution in Service Precautions.
Removal Procedure
1. Release the park brake.
2. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
3. Remove the tire and wheel assembly.
