Canyon 2WD L5-3.5L VIN 6 (2004)
Truck Bed: Service and Repair
Pickup Box Cross Sill Replacement - Rear
Pickup Box Cross Sill Replacement - Rear
Removal Procedure
CAUTION: To avoid personal injury when exposed to welding flashes or to galvanized (Zinc Oxide) metal toxic fumes while grinding/cutting
on any type of metal or sheet molded compound, you must work in a properly ventilated area, wearing an approved respirator, eye protection,
earplugs, welding gloves, and protective clothing.
1. Remove the box assembly.
2. Remove the end gate.
3. Restore as much damage as possible.
4. Note the location and remove the sealers and anti-corrosion materials from the repair area, as necessary.
5. Locate and drill out all factor spot welds. Note the number and location of the welds for installation of the service part.
6. Remove the rear sill from the pickup box.
Installation Procedure
1. Prepare all mating surfaces as necessary.
2. Apply 3M Weld-Thru Coating, P/N 05916 or equivalent to all mating surfaces.
3. Align the service part to the pickup box.
