Envoy 2WD L6-4.2L (2008)
4. Install the selective shim between the inner pinion bearing and the shoulder on the gear.
5. Using the J 24433 or the J 36614 , install the inner pinion bearing.
Press the bearing on until the cone seats on the pinion shim.
6. Install a new collapsible spacer.
7. Lubricate the pinion bearings with axle lubricant. Use the proper fluid. Refer to Fluid and Lubricant Recommendations .
8. Install the pinion into the axle housing.
9. Install the outer pinion bearing onto the pinion.
10. Install a new pinion oil seal.
*
For the 8.0 inch axle, use the J 33782 .
*
For the 8.6 inch axle, use the J 38694 .
*
For the 9.5 LD inch axle, use the J 22388 .
11. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the splines of the pinion yoke.
12. Install the pinion yoke.
Align the marks made during removal.
13. Seat the pinion yoke onto the pinion shaft by tapping it with a soft-faced hammer until a few pinion shaft threads show through the yoke.
14. Install the washer and a new pinion nut.
15. Install the J 8614-01 onto the pinion yoke as shown.
Notice: Refer to Fastener Notice .
Important: If the rotating torque is exceeded, the pinion will have to be removed and a new collapsible spacer installed.
