Envoy 4WD V8-5.3L (2007)
Brake Pedal Assy: Service and Repair
Brake Pedal Assembly Replacement
Removal Procedure
1. Remove the closeout/insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side.
2. Remove the stoplamp switch from the brake pedal. Refer to Stop Lamp Switch Replacement.
3. Remove the brake pedal pivot bolt and discard the bolt.
4. Remove the brake pedal.
5. Inspect the brake pedal pivot bushing for damage or wear.
Installation Procedure
1. If the brake pedal pivot bushing is damaged or worn, replace the bushing using the following procedure:
1. Squeeze the end that will be facing the brake pedal pivot nut.
2. Insert the bushing into the pivot hub just enough to hold the bushing in place.
3. Push the bushing through the hub until the bushing snaps in place.
2. Install the brake pedal.
Notice: Refer to Fastener Notice.
Important: The brake pedal pivot bolt is a prevailing torque bolt and must be replaced each time the bolt is removed.
3. Install the new brake pedal pivot bolt and the brake pedal pivot nut.
Tighten the brake pedal pivot bolt to 25 N.m (19 lb ft).
4. Install the stoplamp switch to the brake pedal. Refer to Stop Lamp Switch Replacement.
5. Install the closeout/insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side.
