Envoy 4WD V8-5.3L VIN M (2005)
1. Install the ring gear to the differential case.
Important: The mating surface of the ring gear and the differential case must be clean and free of burrs before installing the ring gear.
2. Install the new ring gear bolts. Hand start each bolt to ensure that the ring gear is properly installed to the differential case.
3. Tighten the new ring gear bolts alternately and in stages, gradually pulling the ring gear onto the differential case.
Tighten the ring gear bolts in sequence to 120 Nm (89 ft. lbs.).
Notice: Refer to Fastener in Service Precautions.
4. Install the drive pinion bearing cups.
5. Determine the selective shim thickness for the pinion gear.
6. Install the selective shim onto the pinion.
7. Install the inner pinion bearing onto the pinion.
8. Install a new collapsible spacer.
9. Lubricate the pinion bearings with axle lubricant. Refer to Fluid and Lubricant Recommendations.
10. Install the pinion to the axle housing.
11. Install the outer pinion bearing.
12. Install a new pinion oil seal using the J38694.
13. Apply sealant, GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the splines of the pinion yoke.
14. Install the pinion yoke. Align the marks made during removal.
15. Seat the pinion yoke onto the pinion shaft by tapping it with a soft-faced hammer until a few pinion shaft threads show through the yoke.
16. Install the washer and a new pinion nut.
