Envoy 4WD V8-5.3L VIN P (2004)
Deformation is caused by probing the mating side of a connector terminal without the proper adapter. Always use the J 35616- B when probing
connectors. Other causes of terminal deformation are improperly joining the connector halves, or repeatedly separating and joining the connector
halves. Deformation, usually to the female terminal contact tang, can result in poor terminal contact causing an open or intermittently open circuit.
Round Wire Connectors
Follow the procedure below to test terminal contact of Metri-Pack or 56 series terminals. Refer to the J 38125-C or the J 38125-4 Instruction Manual
for terminal identification.
Follow the procedure below in order to test terminal contact.
1. Separate the connector halves.
2. Visually inspect the connector halves for contamination. Contamination may result in a white or green build-up within the connector body or
between terminals. This causes high terminal resistance, intermittent contact, or an open circuit. An underhood or underbody connector that shows
signs of contamination should be replaced in its entirety: terminals, seals, and connector body.
3. Using an equivalent male terminal from the J 38125-C, test that the retention force is significantly different between a good terminal and a suspect
terminal. Replace the female terminal in question.
Flat Wire (Dock And Lock) Connectors
There are no serviceable parts for flat wire (dock and lock) connectors on the harness side or the component side.
Follow the procedure below in order to test terminal contact.
1. Remove the component in question.
2. Visually inspect each side of the connector for signs of contamination. Avoid touching either side of the connector as oil from your skin may be a
source of contamination as well.
3. Visually inspect the terminal bearing surfaces of the flat wire circuits for splits, cracks, or other imperfections that could cause poor terminal
contact. Visually inspect the component side connector to ensure that all of the terminals are uniform and free of damage or deformation.
4. Insert the appropriate adapter from the J 42675 on the flat wire harness connector in order to test the circuit in question.
Testing For Short to Ground
TESTING FOR SHORT TO GROUND
NOTE: Refer to Test Probe Notice in Service Precautions.
The following procedures test for a short to ground in a circuit.
With a DMM
1. Remove the power feed (i.e. fuse, control module) from the suspect circuit.
2. Disconnect the load.
3. Set the rotary dial of the DMM to the ohm position.
4. Connect 1 lead of the DMM to 1 end of the circuit to be tested.
5. Connect the other lead of the DMM to a good ground.
6. If the DMM does NOT display infinite resistance (OL), there is a short to ground in the circuit.
With a Test Lamp
1. Remove the power feed (i.e. fuse, control module) from the suspect circuit.
2. Disconnect the load.
3. Connect 1 lead of the test lamp to battery positive voltage.
4. Connect the other lead of the test lamp to 1 end of the circuit to be tested.
5. If the test lamp illuminates, there is a short to ground in the circuit.
Fuse Powering Several Loads
1. Review the system schematic and locate the fuse that is open.
2. Open the first connector or switch leading from the fuse to each load.
3. Connect a DMM across the fuse terminals (be sure that the fuse is powered).
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When the DMM displays voltage the short is in the wiring leading to the first connector or switch.
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If the DMM does not display voltage refer to the next step.
4. Close each connector or switch until the DMM displays voltage in order to find which circuit is shorted.
Troubleshooting With A Digital Multimeter
TROUBLESHOOTING WITH A DIGITAL MULTIMETER
NOTE: Refer to Test Probe Notice in Service Precautions.
IMPORTANT: Circuits which include any solid state control modules, such as the PCM, should only be tested with a 10 megohm or higher impedance
digital multimeter such as the J 39200.
The J 39200 instruction manual is a good source of information and should be read thoroughly upon receipt of the DMM as well as kept on hand for
