G 2500 3/4 Ton Van V8-305 5.0L VIN M SFI (1996)
Fig. 2 Eaton locking differential exploded view
7.
Install governor and latching bracket in respective positions,
Fig. 2, and position straight end of latching bracket spring over and to the outside of
governor shaft to preload bracket against governor.
8.
Install 6 guide clips on ears of side gear disc pack using grease to retain clips.
9.
Install selected shim in left case half.
10.
Carefully remove disc pack from side gear and lower assembly into right case half, ensuring that guide clips are properly positioned.
11.
Insert side gear through disc pack into left case half, rotating gear as needed to align splines.
12.
Hold side gear into case, then lower left case assembly onto right case half, ensuring that bores for governor and latching bracket shafts are
properly aligned.
13.
Invert assembly taking care not to dislodge internal components, then install 3 retaining screws.
14.
Mount axle shaft in vise with spline protruding enough to engage side gear.
15.
Install case assembly over axle shaft and rotate case to check operation. Assembly should rotate smoothly, without binding or locking-up.
16.
Install ring gear and side bearings as outlined for standard differential. Refer to
Corporate - Standard. See: 10 1/2 Inch Ring
Gear/Overhaul/Corporate - Standard
