K 1500 Truck 4WD V8-4.8L VIN V (1999)
Differential Case: Service and Repair
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Tools Required
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J 22761 Side Bearing Installer (4WD 15 Series and 4WD 25 Series models)
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J 29710 Side Bearing Installer (4WD 35 Series Model)
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J 8092 Driver Handle
1. Install the thrust washers and the side gears into the differential case.
If the same gears and the washers are being used, install the gears and washers to the original locations.
2. Install the pinion gears.
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Position one pinion gear between the side gears.
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Rotate the gears until the pinion gear is directly opposite the opening in the case.
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Place the other pinion gear between the side gears.
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Line up the hole in both pinion gears.
3. Install the thrust washers.
Rotate the pinion gears toward the opening in order to permit the sliding in of the thrust washers.
4. For the 4WD 15 Series and 4WD 25 Series models, install the shaft and pin.
5. Install the ring gear onto the differential case.
Notice: Refer to Fastener Notice in Service Precautions
Important: Install new bolts. Do not reuse the old bolts.
6. Install the bolts.
The bolts have left hand threads.
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Tighten the bolts alternating in progressive steps to 120 Nm (88 ft. lbs.).
7. For the 4WD 15 Series and 4WD 25 Series models, use J 22761, J 29710 for the 4WD 35 Series Model in order to install the side bearings.
