K 1500 Truck 4WD V8-5.3L VIN T (2000)
3. Position the service hinge within the scribe marks on the door.
4. Center punch each hole location on the door according to the service hinge.
Important: Drill must be exact size.
5. Drill a 3 mm (1/8 in) pilot hole at each center punch location.
6. Drill an 11.5 mm (29/64 in) hole at the pilot locations.
Important: Prior to refinishing, refer to the publication GM 4901M-D-2000 "GM Approved Refinish Materials" for recommended
products. Do not combine paint systems. Refer to paint manufacturer's recommendations.
7. Clean and prepare all of the bare metal surfaces.
8. Apply approved anti-corrosion primer.
9. Apply a full-bodied caulk to the entire hinge mounting surface in order to ensure a proper seal.
10. Align the hinge and the backing plate with the holes in the door.
11. Install the bolts. tighten the bolts to 25N.m (20 lb ft).
12. Apply the sealers.
13. refinish the metal surfaces as necessary.
14. Install and align all of the related panels and the components.
