K 1500 Truck 4WD V8-6.5L DSL Turbo VIN S (1999)
6. Using the smaller hole as a pilot, drill a 13.0 mm (0.51 in) hole only through the hinge base.
7. Drive a chisel between the hinge and the pillar.
INSTALLATION PROCEDURE
1. Install the bolt-on hinges to the pillar and the door by completing the following steps:
1.1.
Position the bolt-on service replacement hinges within the scribe marks made on the body hinge pillar at the time of the removal.
1.2.
Center punch each bolt hole location.
1.3.
Drill a 13.0 mm (0.51 mm) hinge attaching hole in 3 steps in order to assure the proper placement of the hinge.
2. Prepare the surface for the replacement hinges using a file or a similar tool.
3. Apply an approved anti-corrosion primer to all bare metal surfaces.
