K 1500 Yukon 4WD V8-5.3L VIN T (2000)
14. Align the hinge and install using fasteners supplied.
Torque the hinge bolts to 25 N.m (18 lb ft).
15. Install the hinge bolts.
Important:
*
If installing the original access door without a door side service hinge or a used access door, you must modify the door side of the hinge
(1) lower extensions (2).
*
Hinge extensions must maintain a wall thickness of 2 mm between the end of the extensions and the body side hinge nuts (3).
*
Maintain a wall thickness of 2 mm (5/64 in) around the hole at the end of the extension (4).
*
Prior to refinishing, refer to publication GM 4901M-D-2000 GM Approved Refinish Materials for recommended products. Do not
combine paint systems. Refer to paint manufacturer's recommendations.
Clean and prepare all surfaces.
17. Refinish as necessary.
18. Install and align all related panels and components.
Rear Side Door Hinge Pin and Bushing Replacement
Rear Side Door Hinge Pin and Bushing Replacement
Removal Procedure
1. Remove the door.
2. Remove the hinge pins from the body side hinge by grinding the bottom end of the pin off and driving out the remainder of the pin using a hammer
and punch.
3. Remove the old bushings from the door side hinges.
Installation Procedure
