K 1500 Yukon 4WD V8-5.3L VIN Z Flex Fuel (2003)
Constant Velocity Joint Boot: Service and Repair
Wheel Drive Shaft Inner Joint and Seal Replacement
Wheel Drive Shaft Inner Joint and Seal Replacement
Tools Required
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J8059 Snap Ring Pliers
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J35910 Seal Clamp Tool
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J36652 Drive Axle Clamp Swage Tool
Disassembly Procedure
Important: Use caution when using the hand grinder by the tripot housing (1).
1. Use a hand grinder in order to cut through the swage ring (2).
2. Remove the tripot housing (1) from the halfshaft.
3. Wipe the grease off of the housing (1).
4. Thoroughly degrease the tripot housing
5. Allow the tripot housing (1) to dry prior to assembly.
6. Using side cutters, remove the small boot retaining clamp.
7. Remove these items from the halfshaft bar:
7.1.
The spacer ring (1)
7.2.
The tripot spider assembly (2)
7.3.
The tripot boot (3)
8. Clean the halfshaft bar (4). Use a wire brush in order to remove any rust in the seal mounting area (grooves).
9. Inspect the needle rollers, needle bearings, and trunnion. Check the tripot housing for unusual wear, cracks, or other damage. Replace any
damaged parts with the appropriate service kit.
Assembly Procedure
