K 1500 Yukon Denali AWD V8-6.0L VIN U (2002)
5. Drill a 3 mm (1/8 in) pilot hole at each center punch location.
Important: Drill bit must be exact size.
6. Drill an 11.5 mm (29/64 in) hole at the pilot locations for the studs.
7. Clean and prepare all of the bare metal surfaces.
Important: Prior to refinishing, refer to the publication GM 4901M-D-2000 GM Approved Refinish Materials for recommended
products. Do not combine paint systems. Refer to paint manufacturer's recommendations.
8. Apply approved anti-corrosion primer.
9. Apply a full-bodied caulk to the entire hinge mounting surface in order to ensure a proper seal.
Notice: Refer to Fastener Notice in Service Precautions.
10. Align the hinge (1) and the backing plate (4) with the holes in the door (2) and install the bolts (3).
Tighten the hinge to the pillar nuts to 25 N.m (18 lb ft).
11. Clean and prepare all of the surfaces as necessary for refinishing.
12. Apply the sealers. Refinish the surfaces as necessary.
13. Install and align all of the related panels and the components.
