K 2500 Suburban 4WD V8-5.7L VIN R (1999)
4. Apply a full-bodied caulk to the entire hinge mounting surface to ensure proper seal.
5. Install the hinges, the backing plate, the bolts (5), and the nuts (2) by completing the following steps:
5.1.
Align the hinge, the pillar, and/or the door with the holes in the hinge pillar and the door.
5.2.
Place the bolts through the hinge, the pillar and/or the door, and the backing plate.
NOTE: Refer to Fastener Notice in Service Precautions.
5.3.
Install the nuts.
Tighten
Tighten the nuts to 35 N.m (26 lb ft).
6. Before installing the access door, modify (door side of the hinge) The upper and lower hinge extensions (2). Replacement hinge must maintain a
gap of 2 mm between the door side of the hinge and the body side of the hinge bolts.
7. Install the door to the body.
8. Adjust the door. Refer to Door Adjustment.
