K 2500 Truck 4WD V8-6.5L DSL Turbo VIN S (1998)
7. Clean all the parts using solvent.
8. Air dry all the parts.
9. Inspect the pistons for porosity and damage.
10. Inspect the seal grooves for damage.
11. Inspect the cover for porosity and damage.
12. Inspect for nicks, cuts, and binding in the seal grooves. If damage is found, check for the cause of the damage.
13. Inspect the springs for kinks and bending.
14. Inspect the pin for wear and burrs.
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Tools Required
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J33037 Band Apply Pin Tool
1. Install the band apply pin and the J33037.
2. Install the servo cover retaining ring to secure the tool.
3. Apply 11 Nm (98 inch lbs.) torque. If the white line appears in the gauge slot, the pin length is correct.
4. If the white line is not seen in the slot, replace the pin using the following pin identification:
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One groove, pin length 65.82 - 66.12 mm (2.59 - 2.60 inch)
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Two grooves, pin length 67.23 - 67.53 mm (2.65 - 2.66 inch)
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No grooves, pin length 68.64 - 68.94 mm (2.70 - 2.71 inch)
