K 2500 Truck 4WD V8-8.1L VIN G (2001)
Vacuum Brake Booster: Testing and Inspection
Brake System Vacuum Source Test
Brake System Vacuum Source Test
1. Disconnect the engine vacuum hose from the vacuum brake booster check valve.
2. Install a vacuum gage to the engine vacuum hose.
3. Start the engine and allow the engine to idle until normal operating temperatures are reached.
4. Check to see if the engine vacuum reading is within the specified normal engine vacuum range. Specification 47 - 68 kPa (14 - 20 in Hg)
5. Turn the ignition OFF.
6. It the engine vacuum reading is within the specified normal range, go to step 10.
7. If the engine vacuum reading is NOT within the specified normal range, inspect the engine vacuum hose for the following conditions.
^
Tight connection to the engine
^
Collapse, deformation or contamination
^
Cracks, cuts, dry-rot
8. If any of these conditions were found with the engine vacuum hose, replace the hose, then repeat steps 2-4.
9. If none of these conditions were found with the engine vacuum hose, then there is an engine vacuum source problem, check the engine vacuum
system.
10. Remove the vacuum brake booster check valve from the booster.
11. Install the check valve to the engine vacuum hose.
12. Install the vacuum gage to the check valve.
13. Start the engine and allow the engine to idle until normal operating temperatures are reached.
14. Turn the ignition OFF.
15. Check to see if the engine vacuum reading is maintained within the specified normal engine vacuum range. Specification 47 - 68 kPa (14 - 20 in
Hg)
16. If the engine vacuum reading is maintained within the specified normal range, go to step 18.
17. If the engine vacuum reading is NOT maintained within the specified normal range, replace the brake booster check valve, then repeat steps 11-15.
18. Inspect the brake booster check valve grommet for the following conditions.
^
Firm connection to the vacuum brake booster
^
Deformation or contamination
^
Cracks, cuts, dry-rot
19. If any of these conditions were found with the check valve grommet, replace the grommet.
