K 3500 Truck 4WD V8-6.6L DSL Turbo VIN 1 (2001)
8. Apply approved anti-corrosion primer.
9. Apply a full-bodied caulk to the entire hinge mounting surface in order to ensure a proper seal.
NOTE: Refer to Fastener Notice in Service Precautions.
10. Align the hinge (1) and the backing plate (4) with the holes in the door (2) and install the bolts (3).
Tighten
Tighten the hinge to the pillar nuts to 25 N.m (18 lb ft).
11. Clean and prepare all of the surfaces a necessary for refinishing.
12. Apply the sealers. Refinish the surfaces as necessary.
13. Install and align all of the related panels and the components.
Hinge Replacement - Rear Side Access Door
REMOVAL PROCEDURE
1. Remove the door from the body.
2. Remove any excess sealer surrounding the hinge and scribe the location of the hinge on the body.
3. Lightly hand-sand existing body hinge with 100 grit or finer sandpaper to locate each weld attaching hinge to door.
IMPORTANT: Original punch marks may not necessarily indicate the center of the welds.
4. Center punch each of the 4 weld marks on the original hinge base. It is critical to punch the center of the weld so that as much of the weld is
removed during drilling as possible.
IMPORTANT: Do not drill into the door frame (3). Drill through hinge only. If necessary, use a chisel to separate the hinge from door.
