K 3500 Truck 4WD V8-6.6L DSL Turbo VIN 1 (2001)
1.
Recover the system refrigerant.
2.
Remove the expansion device (TXV or orifice tube) from the front circuit.
3.
Re-connect the A/C lines with the orifice tube removed or install the appropriate non-blocked (open) TXV Adapter from kit J 45268.
Important:
A blocked orifice tube is not supplied with the J 45268 Adapter kit. A blocked orifice can be made using the following steps:
3.1.
Cut the orifice tube frame and screen.
3.2.
Remove enough of the frame and screen to access the end of the orifice tube.
3.3.
Seal the tube by pinching off the end of the orifice tube.
4.
Remove the expansion device (TXV or orifice tube) from the rear circuit and install a plugged expansion device (TXV or orifice tube) into the
rear circuit.
5.
Remove the A/C compressor. Refer to the service procedure below.
6.
Install the appropriate A/C compressor hose assembly flush adapter(s) from kit J 45268.
7.
Configure the flush adapter and hose for either a forward flush or reverse flush. Refer to the Flushing Configuration below.
8.
Perform the flush of the front system by following the instructions supplied with the J 43600 ACR 2000.
9.
Replace the plugged expansion device (TXV or orifice tube) in the rear circuit with an open expansion device (TXV or orifice tube).
10.
Replace the open expansion device (TXV or orifice tube) in the front circuit with a plugged expansion device (TXV or orifice tube).
11.
Flush the rear system by following the instructions supplied with the J 43600 ACR 2000.
Flushing Configuration - Forward Flush Forward
Flushing (the same flow as normal system operation) is recommended for contaminated refrigerant or PAG oil.
Important:
^
Install a new filter inside the J 45268-1 for every flush. Service the filter with P/N 5651802 (in Canada, use P/N 729832). Remove and discard
the check valve filter from the filter.
^
Always close the valve on the J 43600 ACR 2000 external refrigerant tank before starting the flush process.
1.
Connect the flush filter adapter J 45268-1 to the suction port of the A/C compressor hose assembly flush adapter.
2.
Connect the blue hose from the J 43600 ACR 2000 to the J 45268-1 flush filter adapter.
3.
Connect the red hose from the J 43600 ACR 2000 to the discharge port of the A/C compressor hose assembly flush adapter.
4.
Follow the instructions supplied with the J 43600 ACR 2000 and flush the A/C system.
Flushing Configuration - Reverse Flush
Reverse flushing (the opposite flow of normal operation) is recommended for desiccant bag failure. Always replace the accumulator after the reverse
flushing procedure is complete.
Important:
^
Install a new filter inside the J 45268-1 for every flush. Service the filter with P/N 5651802 (in Canada, use P/N 729832). Remove and discard
the check valve from the filter.
^
Always close the valve on the J 43600 external refrigerant tank before starting the flush process.
1.
Connect the J 45268-1 flush filter adapter to the discharge port of the A/C compressor hose assembly flush adapter.
2.
Connect the blue hose from the J 45268-1 flush filter adapter.
