K 3500 Truck 4WD V8-6.6L DSL Turbo VIN 1 (2001)
4. Install the upper hose on the charged air cooler inlet pipe.
5. Install the clamps on the hose assembly but do not tighten.
6. Install the charged air cooler inlet duct to turbocharger cool air outlet hose to the turbocharger.
Notice: Refer to Fastener Notice in Service Precautions.
7. Position all of the clamps as shown for proper clearance.
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Tighten the charged air cooler hose clamps to 6 Nm (53 inch lbs.).
8. Install the lower hose on the charged air cooler outlet pipe. The hose is marked for correct installation.
9. Install the clamps on the outlet hose but do not tighten.
10. Install the charged air cooler outlet duct to intake manifold tube hose.
The hose is marked DUCT which connects to the charged air cooler outlet duct.
The hose is marked ENG which connects to the intake manifold tube.
Align the marks on the hose with the alignment marks on the pipe and duct.
11. Position all of the clamps as shown for proper clearance.
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Tighten the charged air cooler hose clamps to 6 Nm (53 inch lbs.).
12. Inspect the routing of the charged air cooler ducts to ensure they are not contacting anything. Adjust the ducts if necessary.
