K 3500 Truck 4WD V8-6.6L DSL Turbo VIN 1 (2001)
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If a red cavity plug is NOT present, continue with the next step.
5.
Remove and save the orange weatherpack seal and CPA from the 4-way connector.
6.
Using the proper terminal removal tool, remove the two or three wires from the 4-way connector.
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On vehicles without Supplemental Brake Assist (SBA), install a red cavity plug, P/N 12059168, into cavity "A" of the new 4-way connector,
P/N 12186568.
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On some 2003 model year vehicles with SBA, install the dark blue (Circuit 5668) wire of the vehicle wiring harness into cavity "A" of the new
4-way connector.
7.
Install the brown (Circuit 25) wire of the vehicle wiring harness into cavity "B" of the new 4-way connector.
8.
Install the gray (Circuit 23) wire of the vehicle wiring harness into cavity "C" of the new 4-way connector.
9.
Obtain a piece of 0.80 mm/18GA black wire, 254 mm (8 in) long.
10.
Install a red terminal seal, P/N 12048086, and terminal, P/N 12048074, (crimp and solder) on one end of the new black wire.
11.
Install the new black wire into cavity "D" of the new 4-way connector.
12.
Reinstall the connector seal and CPA, from the original connector, to the new connector.
13.
Plug the 4-way connector into the generator.
14.
Route the black wire to the generator BAT terminal, sliding the wire into the small end to the output terminal boot along side the generator output
wire.
15.
Crimp and solder the ring terminal, P/N 12103514, on the open end of the new black wire.
16.
Place the generator output wire and the new black wire onto the generator BAT terminal and install the retainer.
Tighten
Tighten to the BAT terminal retainer to 9 N.m (80 lb in).
17.
Connect the negative battery cable.
Tighten
Tighten the battery cable retainer to 17 N.m (13 lb ft).
Parts Information
