K 3500 Truck 4WD V8-6.6L DSL Turbo VIN 1 (2001)
Output Shaft: All Technical Service Bulletins
Drivetrain - New Transfer Case Output Bearing Tool
File In Section: 04 - Driveline Axle
Bulletin No.: 02-04-21-007
Date: September, 2002
INFORMATION
Subject:
Release of New Tool J 45380 - Rear Output Shaft Bushing Remover and Installer
Models:
1998-2003 Light Duty Truck Models
with AWD or 4WD and any of the following Transfer Case Models: 126, 136,
149, 226, 233, 236, 246, 261 or 263 (Except 261 SHD or 263 SHD)
A new tool, J 45380, has been released to remove and install the rear output shaft bearing. The following procedures may be used.
Identification
Identify the transfer case model as shown in the figure shown.
Removal Procedure
1.
Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in the General Information sub-section of the Service Information.
2.
Remove the transfer case shield, if equipped. Refer to Transfer Case Shield Replacement in the Transfer Case sub-section of the Service
Information.
3.
Remove the rear propeller shaft. Refer to Propeller Shaft Replacement - Rear in the Propeller Shaft sub-section of the Service Information.
4.
Remove the rear output shaft seal.
5.
Inspect the rear output shaft bushing for scoring or wear.
6.
Remove the rear output shaft bushing using the J 45380.
6.1.
Install the finger section of the J 45380 in the front of the bushing.
