K Yukon/Denali 4WD V8-5.7L VIN R (2000)
Tailgate Hinge: Service and Repair
Endgate Hinge Replacement
Removal Procedure
1. Remove the endgate.
Mark the position of the hinge on the endgate.
2. Remove the hinge bolt (4).
3. Remove the hinge from the endgate (5).
1. Drill a pilot hole in the center of the weld.
2. Drill out the weld from the endgate side of the hinge with a 9.5 mm (0.375 in) drill bit.
Installation Procedure
1. Install the hinge to the endgate (5).
Use the marks made during removal in order to position the endgate.
Notice: Refer to Fastener Notice in Service Precautions.
2. Install the hinge bolt (4).
Tighten the hinge to endgate bolt to 27 N.m (20 lb ft).
3. Plug weld the hole that was drilled in the endgate.
4. MIG weld the hinge to the endgate around the edge of the hinge.
5. Paint the hinge.
Lubricate the hinge.
6. Install the endgate to the pickup box.
