Safari Van 2WD V6-4.3L VIN X (2003)
Important: Install 2 new copper brake hose gaskets.
4. Assemble the 2 new copper brake hose gaskets and the brake hose to caliper bolt to the brake hose.
5. Install the brake hose to caliper bolt to the brake caliper.
Tighten the brake hose to caliper bolt to 40 Nm (30 ft. lbs.).
6. Bleed the hydraulic brake system.
7. Install the tire and wheel assembly.
8. Lower the vehicle.
9. Fill the master cylinder reservoir to the proper level with clean brake fluid.
Rear
Brake Caliper Replacement- Rear
Removal Procedure
1. Inspect the fluid level in the brake master cylinder reservoir.
2. If the brake fluid level is midway between the maximum-full point and the minimum allowable level then no brake fluid needs to be removed from
the reservoir before proceeding.
3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level then remove brake fluid to the
midway point before proceeding.
4. Raise and support the vehicle.
5. Remove the tire and wheel assembly.
6. Compress the brake caliper pistons.
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Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad.
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Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores.
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Remove the C-clamp from the caliper.
7. Clean all dirt and foreign material from the brake hose end.
Important: Install a rubber cap or plug to the exposed brake pipe fitting end to prevent brake fluid loss and contamination.
