Safari Van 2WD V6-4.3L VIN X (2003)
1. Install the rear brake hose
Notice:
Refer to Fastener Notice in Service Precautions.
See: Service Precautions/Vehicle Damage Warnings/Fastener Notice
2. Install the jounce hose retaining bolt to the axle.
Tighten the bolt to 17 Nm (150 inch lbs.).
3. Remove the caps or plugs from the rear brake pipe (2) and connect the pipes to the jounce hose on the axle.
Tighten the fitting to 25 Nm (18 ft. lbs.).
Important: The hose must not be twisted. Make sure the hose is not in contact with any suspension component.
4. With the weight of the vehicle on the suspension, install the brake hose (6) into the bracket.
5. Install the jounce hose retaining clip (1).
6. Remove the rubber cap or plug from the exposed brake pipe fitting end (7).
7. Connect the brake pipe fitting (7) to the brake hose (6):
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Use a backup wrench on the hose fitting.
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Do not bend the bracket or the pipe.
Tighten the fitting to 25 Nm (18 ft. lbs.).
8. Ensure that the hose does not make contact with any part of the suspension. If the hose makes contact, remove the hose and correct the condition.
9. Bleed the hydraulic brake system.
10. Lower the vehicle.
