Safari Van 2WD V6-4.3L VIN X (2003)
Fuel Tank Unit: Service and Repair
FUEL SENDER ASSEMBLY REPLACEMENT
TOOLS REQUIRED
J 39765 Fuel Sender Locknut Wrench
REMOVAL PROCEDURE
1. Remove the fuel tank.
2. Disconnect the fuel sender electrical connectors.
NOTE: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the
joints.
3. Disconnect the fuel and EVAP pipes from the fuel sender.
4. Remove the fuel sender assembly retaining ring using the J 39765.
5. Remove the fuel sender assembly and the seal. Discard the seal.
CAUTION: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury.
Never store the fuel in an open container.
6. Clean the fuel sender sealing surfaces.
INSTALLATION PROCEDURE
1. Install the new seal on the fuel tank.
CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket
when reinstalling the fuel sender assembly.
