Savana 1/2 Ton Van V8-5.7L VIN R (2001)
Brake Caliper: Service and Repair
Brake Caliper Replacement
Brake Caliper Replacement
Removal Procedure
1. Inspect the fluid level in the brake master cylinder.
2. If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the
reservoir before proceeding.
3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the
midway point before proceeding.
4. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
5. Remove the tire and the wheel assembly.
6. Compress the front caliper piston.
6.1. Install a large C-clamp (3) over the top of the caliper housing (2) and against the back of the outboard pad.
6.2. Slowly tighten the C-clamp (3) until the piston pushes into the caliper bore enough to slide the caliper off the rotor.
6.3. Remove the C-clamp (3) from the caliper.
7. Remove the front brake hose from the front brake caliper.
8. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the brake caliper and/or the brake hose end.
9. Plug the opening in the front brake hose in order to prevent excessive brake fluid loss and contamination. Do not pinch off the brake hose with any
tools.
10. Remove the front brake caliper bolts.
11. Remove the front brake caliper from the front brake rotor.
12. Remove the front brake caliper from the vehicle.
13. Remove the brake pads from the rotor.
14. Inspect the front caliper bolts for corrosion. Replace any corroded parts. Do not attempt to polish away any corrosion.
15. Inspect the caliper bolt bushings for nicks, cuts, or corrosion. Replace any damaged parts.
Installation Procedure