Savana 1/2 Ton Van V8-5.7L VIN R (2001)
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High weld
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Solder spots
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Hardened spot weld sealer
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Any other obstruction or irregularity in the pinchweld flange
Important: If corrosion of the pinchweld flange is present, or if sheet metal repairs or replacements are required, the pinchweld flange
must be refinished in order to restore the bonding area strength. If paint repairs are required, mask the flange bonding area prior to
applying the color coat in order to provide a clean primer only surface. Materials such as BASF DE17(R), DuPont 2610(R),
Sherwin-Williams PSE 4600 and NP70(R) and Martin-Semour 5120 and 5130(R) products are approved for this application.
4. After repairing the opening as indicated, perform the following steps:
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Inspect the condition of the window opening and the adhesives bead to determine which installation method should be used. Refer to Short
Method Description (See: Description and Operation/Short Method Description) or Extended Method Description (See: Description and
Operation/Extended Method Description) for guidelines.
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Remove no more of the urethane adhesive than necessary in order to maintain the original shape. This will ensure the proper clearance between
the stationary window and the pinchweld flange.
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Remove all traces of broken glass from the vehicle.
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Clean around the edge of the inside surface of the stationary window with a 50/50 mixture of isopropyl alcohol and water by volume on a
dampened lint free cloth.
5. After repairing the opening as indicated, shake the pinchweld primer (black #3) for at least 1 minute.
Caution: Failure to prep the area prior to the application of primer may cause insufficient bonding of urethane adhesive. Insufficient bonding of
urethane adhesive may allow unrestrained occupants to be ejected from the vehicle resulting in personal injury.
6. Use a new dauber to apply the pinchweld primed (black #3) to the surface of the bonding area.
7. Allow the primer to dry for approximately 10 minutes, also check to ensure that all nicks and scratches are covered.
8. With the aid of an assistant, dry fit the stationary window into the opening.
9. Install the reveal molding to the edge of the stationary window. If the original reveal molding is damaged it must be replaced, if equipped.
10. Use masking tape in order to mark the location of the stationary window in the opening.
11. Slit the masking tape at the top edge of the stationary window.
