Savana 1500 RWD V6-4.3L VIN X (2004)
Quarter Window Glass: Service and Repair
Body Side Stationary Window Replacement
Body Side Stationary Window Replacement
Tools Required
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J 24402-A Glass Sealant Cold Knife Remover
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J 39032 Stationary Glass Removal Tool
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Urethane Adhesive Kit GM P/N 12346392 or Equivalent
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Isopropyl Alcohol or Equivalent
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Cartridge-type Caulking Gun
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Commercial-type Utility Knife
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Razor Blade Scraper
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Suction Cups
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Plastic Paddle
Removal Procedure
Caution: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.
Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces
and the interior trim.
1. When replacing or removing the left side stationary window. Refer to Trim Panel Replacement - Left Body Side (See: Body and Frame/Interior
Moulding / Trim/Trim Panel/Service and Repair/Trim Panel Replacement - Left Body Side) in Interior Trim.
2. When replacing or removing the right side stationary window. Refer toTrim Panel Replacement - Right Body Side (See: Body and Frame/Interior
Moulding / Trim/Trim Panel/Service and Repair/Trim Panel Replacement - Right Body Side) in Interior Trim.
Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
3. Cover to protect the following parts from broken glass:
1. Upper dash pad
2. Defroster outlets and A/C outlets
3. Seats and carpeting
Caution: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to
reduce the chance of personal injury.
Important: Keep the cutting edge of the tool against the window.
4. This will allow the urethane adhesive to be separated from the window.
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Leave a base of urethane on the pinchweld flange.
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The only suitable lubrication is clear water.
