Savana 2500 V8-6.6L DSL Turbo (2008)
Fuel Tank Unit: Service and Repair
Fuel Sender Assembly Replacement
Special Tools
J 45722 Fuel Sender Lock Ring Wrench
Removal Procedure
1. Remove the fuel tank.
Notice: Avoid damaging the lock ring. Use only J-45722 to prevent damage to the lock ring.
Notice: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the
joints.
Important: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is
not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
2. Use the J 45722 and a long breaker-bar in order to unlock the fuel sender lock ring.
3. Remove the sending unit and seal. Discard the seal.
4. Clean the sending unit sealing surfaces.
5. If replacing the sender assembly, remove the fuel level sensor.
