Savana 2500 V8-6.6L DSL Turbo VIN 6 (2007)
Compressor Clutch Coil: Service and Repair
Air Conditioning Clutch Coil Replacement (6.6L)
Removal Procedure
1. Remove the air conditioning (A/C) compressor.
2. Remove the air cleaner assembly.
3. Remove the drive belt.
4. Remove the clutch plate retaining bolt (1).
5. Remove the clutch plate assembly.
6. Remove the clutch hub/bearing snap ring.
7. Remove the clutch hub/bearing assembly.
8. Remove the clutch coil connector bracket retaining screw.
9. Remove the clutch coil snap ring.
10. Remove the clutch coil assembly.
Installation Procedure
1. Install the coil assembly to the compressor.
2. Install the coil snap ring.
Notice: Refer to Fastener Notice.
3. Install the coil connector retaining bracket screw.
Tighten the screw to 9 N.m (80 lb in).
4. Install the clutch hub/bearing assembly.
5. Install the clutch hub/bearing snap ring.
6. Install the clutch plate assembly.
Important: Ensure the drive plate does not drag against the pulley when the pulley is rotated.
7. Measure the air gap between the pulley and the drive plate. Adjust the shims to achieve a 0.35-0.65 mm (0.014-0.026 in) air gap.
8. Install the clutch plate retaining bolt.
Tighten the bolt to 18 N.m (13 lb ft).
