Savana 2500 AWD V8-5.3L VIN T (2004)
Radiator: Service and Repair
Radiator Replacement
Tools Required
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J38185 Hose Clamp Pliers
Removal Procedure
Important: Always install a new set of insulators when replacing a radiator. Used insulators may be worn or too large for the new radiator. These
conditions may cause the New radiator to be loose.
1. Remove the air cleaner assembly.
2. Remove the coolant recovery reservoir.
3. Remove the clamp at the radiator inlet using the J38185.
4. Remove the radiator inlet hose (5) from the radiator.
5. Remove the outlet heater hose clamp at the radiator using the J38185.
6. Remove the outlet heater hose (2) from the radiator.
7. Remove the automatic transmission cooler lines.
8. Remove the engine oil cooler lines.
9. Remove the fan shroud bolts (1) from the top of the radiator support.
10. Remove the fan shroud bolts (3) from the sides of the fan shroud.
11. Remove the radiator (2).
12. Remove the radiator insulators (1, 3).
13. Inspect the following components: