Savana 3/4 Ton Van V6-4.3L VIN W (1998)
Pinion Stop Support Block
3. Install the new pinion stop onto the driveshaft.
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Slide the pinion stop onto the driveshaft until the recess for the stop rings faces up.
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Install the stop rings into the groove in the driveshaft.
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Pick the assembly up and support it under the pinion stop. A metal block, with a U-shaped cutout that will slide over the shaft between the
pinion gear and stop, can be clamped in a vise to provide support.
^
Make sure the stop rings are fully seated in the pinion stop recess. Stake the upper edge of the pinion stop over the stop ring at four equally
spaced places. Do not allow the staked metal to contact the driveshaft.
Starter Motor Overhaul (28-MT Reduction and Drive Unit)
IMPORTANT:
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If the drive end bushing and plug are being replaced, install them in the drive housing.
^
Lubricate the drive end housing bushing, the shift lever and the driveshaft.
1. Install the arms on the shift lever with the shift collar onto the driveshaft and clutch group.
2. Installed the assembled shift lever and the driveshaft and clutch group into the drive housing.
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Align the holes in the driveshaft support with those in the drive housing.
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Make sure that the driveshaft support is fully seated in the drive housing and that the driveshaft bearing remains fully seated in the driveshaft
support.
NOTICE: Refer to Fastener Notice in Cautions and Notices.
3. Install the shift lever screw, washer, and nut.
Tighten
Tighten the nut to 4.5 N.m (40 lb in).
4. Install the plate, if used, and the drive housing.
5. Install the washers in the same number and position as noted at disassembly.
6. Install the armature support bracket to the drive housing. Align the mark made prior to disassembly with that on the drive housing.
7. Install the drive housing.
Tighten
Tighten the drive housing bolts to 8.5 N.m (75 lb in).
Starter Motor Overhaul (28-MT Frame and Field Assembly)
