Savana 3/4 Ton Van AWD V8-5.3L VIN T (2003)
Tighten
Tighten the fuel pipe retainer clip nut to 28 N.m (21 lb ft).
8. Tighten the fuel filler cap.
9. Connect the negative battery cable.
10. Inspect for leaks:
10.1. Turn ON the ignition for 2 seconds.
10.2. Turn OFF the ignition for 10 seconds.
10.3. Turn ON the ignition.
10.4. Inspect for fuel leaks.
11. Install the engine cover.
Chassis (Filter to Tank Cutaway Van Side Tank)
REMOVAL PROCEDURE
1. Disconnect the negative battery cable.
CAUTION: Refer to Battery Disconnect Caution in Service Precautions.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
3. Drain the fuel tank. Refer to Fuel Tank Draining Procedure.
4. Remove the fuel tank.
5. Disconnect the fuel feed pipe at the fuel filter.
6. Disconnect the chassis fuel return pipe at the rear fuel return pipe.
7. Remove the fuel pipe retaining clips.
8. Remove the fuel feed and return pipes.
INSTALLATION PROCEDURE
1. Install the fuel feed and return pipes and the fuel pipe retaining clips (1).
NOTE: Refer to Fastener Notice in Service Precautions.
Tighten
Tighten the bolts to 12 N.m (106 lb in).
2. Connect the chassis fuel return pipe to the rear fuel return pipe.
