Savana 3500 V8-6.6L DSL Turbo VIN 2 (2006)
10. Clean all the residue from the brake pad guiding surfaces on the brake caliper housing and the brake caliper mounting bracket.
11. Clean all the parts not included in the repair kit with denatured alcohol.
12. Dry all the parts with non lubricated filtered compressed air.
13. Blow out all passages in the brake caliper housing and the brake caliper bleeder valve.
Assembly Procedure
1. Notice:
Refer to Fastener Notice in Service Precautions.
Install the brake caliper bleed screw.
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Tighten the brake caliper bleed screw to 12 Nm (106 inch lbs.).
2. Install the brake caliper bleed screw cap.
3. Lubricate the new piston seal and the brake caliper bore seal groove with brake fluid.
4. Install new the seal into the brake caliper bore seal groove.
5. Ensure that the seal is not twisted.
6. Lubricate the brake caliper bore and the piston with brake fluid.
7. Install the boot and the piston.
1. Install the boot over the end of the piston so that the fold will face toward the brake caliper housing piston bore opening.
2. Seat the boot into the brake caliper bore groove. Slide the piston into the brake caliper bore.
3. Push down the piston to the bottom of the brake caliper bore.
4. Ensure that the boot properly seats into the piston groove and into the groove in the brake caliper bore.
5. Repeat steps 5 and 6 for the remaining piston.
8. Install the brake caliper to the vehicle.
Brake Caliper Bracket Replacement - Front
Brake Caliper Bracket Replacement - Front
Removal Procedure
Caution: Refer to Brake Dust Caution in Service Precautions.
1. Notice:
Support the brake caliper with heavy mechanic's wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose
is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause
damage to the brake hose and in turn may cause a brake fluid leak.
Remove the caliper from the mounting bracket and support the caliper with heavy mechanic's wire or equivalent. DO NOT disconnect the
hydraulic brake flexible hose from the caliper.
