Savana 3500 V8-6.6L DSL Turbo VIN 6 (2007)
6. Connect the hose fitting (1) of pressure tester J-46091-1 Charge Air Cooler Tester Regulator to the EGR Cooler Hose Adapter (2) on the EGR
cooler as shown.
Important
SOME J-46091-1 REGULATORS MAY BE PRESET AT 30 PSI WITH THE ADJUSTING KNOB RIVETED IN PLACE. THE RIVET
HEAD MUST BE DRILLED OUT WITH A 5/16" DRILL BIT BEFORE ADJUSTMENT. DO NOT DRILL MORE THAN 1/8" IN
DEPTH, OR JUST ENOUGH TO REMOVE THE RIVET HEAD. THE RIVET SHAFT DOES NOT HAVE TO BE REMOVED FROM
THE REGULATOR.
7. Back off the regulator on J-46091-1 - Charge Air Cooler Tester Regulator by turning counterclockwise until it stops.
8. Connect J-46091-1 - Charge Air Cooler Tester Regulator to the shop air supply.
9. Open the shutoff valve, then slowly turn the regulator on J-46091-1 clockwise until the gauge reads 42 psi.
10. Close the shutoff valve on J-46091-1 and monitor the gauge for pressure decay for 5 minutes.
‹› If the gauge indicates pressure decay, replace the EGR cooler.
‹› If the gauge does not indicate pressure decay, proceed to Step 11.
11. Continue performing the engine diagnosis to determine the source of the coolant leak.
12. Install the EGR cooler. Refer to Exhaust Gas Recirculation Valve and Cooler Installation in SI.
13. Fill the engine coolant to the proper level. Refer to Cooling System Draining and Filling in SI.
Disclaimer
