Sierra 1500 4WD V8-4.8L VIN V (2004)
1. Important:
Do not use abrasives to clean the brake master cylinder bore.
Clean the interior and exterior of the master cylinder, the secondary piston (1), and the return spring in denatured alcohol, or equivalent.
2. Inspect the master cylinder bore, inlet and outlet ports, the secondary piston (1), and the return spring for cracks, scoring, pitting, and/or corrosion.
Replace the master cylinder if any of these conditions exist.
3. Dry the master cylinder and the individual components with non-lubricated, filtered air.
4. Lubricate the master cylinder bore, the secondary piston (1), the return spring, and all of the individual overhaul components with Delco Supreme
11® (GM P/N 12377967) or equivalent DOT-3 brake fluid from a clean, sealed brake fluid container.
5. Assemble the lubricated, new primary seal (6) and retainer, and new secondary seal (5) onto the secondary piston.
6. Install the lubricated return spring and secondary piston assembly (1) into the cylinder bore.
7. Install the lubricated, new primary piston assembly (2) into the cylinder bore.
8. Using a smooth, round-ended tool, depress the primary piston (2) and install the new piston retainer.
9. Install the master cylinder reservoir to the master cylinder.
10. Install the reservoir cap and diaphragm to the reservoir.
11. Install the master cylinder to the vehicle.
Master Cylinder Reservoir Replacement
Master Cylinder Reservoir Replacement
Removal Procedure
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in Service Precautions.
1. Apply the park brake and block the wheels.
2. Remove the master cylinder.
3. Drain the master cylinder reservoir.
4. Secure the master cylinder in a vise. Do not clamp the master cylinder body, secure only at the flange.
5. Remove the brake fluid level sensor by carefully depressing the retaining tabs and pushing the sensor through the reservoir.
Carefully remove the reservoir retaining pins.
