gmc Workshop Repair Guides

GMC Workshop Service and Repair Manuals

Catalytic Converter Replacement (Gen IV Engines with Exhaust Clamp)|Page 4197 > < Catalytic Converter Replacement (Gen IV Engines with Exhaust Clamp)|Page 4195
Page 1
background image

Catalytic Converter: Service and Repair
Catalytic Converter Replacement (L96 with ZW9)

Catalytic Converter Replacement (L96 with  ZW9)

Removal Procedure

Warning: Refer to Exhaust Service Warning   (See: Engine, Cooling and Exhaust/Exhaust System/Service Precautions).

Warning: Refer to Hot Exhaust System Warning   (See: Service Precautions/Technician Safety Information/Hot Exhaust System Warning).

1. Disconnect the heated oxygen sensor (HO2S). Refer to the following:

*

Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 (2500 Series - Cab/Chassis)   (See: Computers and Control Systems/Oxygen
Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 (2500 Series)   (See: Computers and Control
Systems/Oxygen Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 (1500 Series)   (See: Computers and
Control Systems/Oxygen Sensor/Service and Repair)

*

Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 (2500 Series - Cab/Chassis)   (See: Computers and Control Systems/Oxygen
Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 (2500 Series)   (See: Computers and Control
Systems/Oxygen Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 (1500 Series)   (See: Computers and
Control Systems/Oxygen Sensor/Service and Repair)

*

Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 (2500 Series - Cab/Chassis)   (See: Computers and Control Systems/Oxygen
Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 (2500 Series)   (See: Computers and Control
Systems/Oxygen Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 (1500 Series)   (See: Computers and
Control Systems/Oxygen Sensor/Service and Repair)

*

Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 (2500 Series - Cab/Chassis)   (See: Computers and Control Systems/Oxygen
Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 (2500 Series)   (See: Computers and Control
Systems/Oxygen Sensor/Service and Repair)Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 (1500 Series)   (See: Computers and
Control Systems/Oxygen Sensor/Service and Repair)

2. Support the transmission with a suitable transmission jack.
3. Remove the transmission support crossmember. Refer to Transmission Support Crossmember Replacement (2WD 1500 Series)   (See: Body and

Frame/Frame/Cross-Member/Service and Repair/Transmission Support Crossmember Replacement (2WD 1500 Series))Transmission Support
Crossmember Replacement (4WD 1500 Series)   (See: Body and Frame/Frame/Cross-Member/Service and Repair/Transmission Support
Crossmember Replacement (4WD 1500 Series))Transmission Support Crossmember Replacement (2WD 2500/3500 Series)   (See: Body and
Frame/Frame/Cross-Member/Service and Repair/Transmission Support Crossmember Replacement (2WD 2500/3500 Series))Transmission
Support Crossmember Replacement (4WD 2500/3500 Series)   (See: Body and Frame/Frame/Cross-Member/Service and Repair/Transmission
Support Crossmember Replacement (4WD 2500/3500 Series))

4. Remove the exhaust muffler nuts (1) from the catalytic converter (3).

Catalytic Converter Replacement (Gen IV Engines with Exhaust Clamp)|Page 4197 > < Catalytic Converter Replacement (Gen IV Engines with Exhaust Clamp)|Page 4195