Yukon Denali 4WD V8-6.0L Hybrid (2011)
10. Solder all of the hand crimp terminals except the Micro-Pack 100 and 0.64 sizes.
Unsealed Terminals
1. Cut off the terminal between the core and the insulation crimp to minimize any wire loss.
2. To minimize wire loss, remove only the insulation required.
3. Position the stripped wire in the terminal.
4. Hand Crimp the core wings first.
5. Hand Crimp the insulation wings around the cable.
6. Solder all of the hand crimp terminals except the Micro-Pack 100 and 0.64 sizes.
Micro-Pack 100W Size Terminal
The Micro-Pack 100W connectors have small terminals that are difficult to handle and hold when crimping. In order to aid the technician when crimping
these terminals, a new crimping tool was developed. The J 38125-101 (W jaw) crimping tool was developed to crimp Micro-Pack 100W terminals. The J
38125-101 (W jaw) crimping tool has a terminal holding block that will hold the terminal in place while the terminal is being crimped. After the terminal
is removed from the connector perform the following procedure in order to repair Micro-Pack 100 terminals.
1. Cut the wire as close to the terminal as possible.
Note: After cutting the damaged terminal from the wire, determine if the remaining wire is long enough to reach the connector without putting a
strain on the wire. If the wire is not long enough, splice a small length of the same gauge wire to the existing wire, then crimp the new terminal on
the added wire.
2. Strip 5 mm (3/16 in) of insulation from the wire.
3. Depress the spring loaded locator of the J 38125-101 (W jaw) crimping tool until the terminal holder is completely visible.
