Insight L4-13L Hybrid (2010) Radiator Support Service and Repair | Page 624
Installation
1. Set the new bulkhead parts, and fix the bulkhead side stay and the bulkhead upper center frame with the mounting bolts. Measure the front
compartment diagonally.
2. Check the body dimensions.
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Engine compartment
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Front wheelhouse lower member position
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Engine compartment and front floor, under view
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Repair chart, top view
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Repair chart, side view
3. Tack weld the new parts into position.
4. Temporarily install the front fender, the hood, and the door, then check for differences in level and clearance. Check the external parts fitting
position. If necessary, check the headlight and the front bumper positions. Make sure the body lines flow smoothly.
5. Do the main welding.
Weld the bulkhead side stay (A) to the front side frame (B), and the bulkhead lower crossmember (C). Weld the lower crossmember stiffener (D)
and the wheelhouse lower extension (E).
6. Weld the bumper beam bracket (A) and the front side frame (B). Weld the bulkhead lower crossmember (C) to the bulkhead side stay (D), and the
wheelhouse lower member (E). Weld the lower crossmember stiffener (F) and the bulkhead side stay.