Passport EX 2WD V6-3.2L SOHC (6VD1) (1997)
Technical Service Bulletin # 97-040
Date: 970519
Doors - Door Detent Rod Damages Door Wire Harness
97-040
Applies To: 1995.5-97 Passport - LX and EX
May 19, 1997
Door Checker Damages Door Wire Harness
SYMPTOM
The vehicle may have any of these conditions:
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The radio is on, but you hear no sound from the speakers.
-
With the radio on, the speakers crackle when you open a front door.
-
Some or all of these fuses in the under dash fuse box are blown:
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No. CB-9 (10A), interior lights
-
No. CB-14 (20A), power door locks
-
No. CB-27 (30A), power windows
PROBABLE CAUSE
The door checker (detent rod) in the driver's door or the front passenger's door has damaged the door wire harness.
CORRECTIVE ACTION
Replace the damaged door wire harness(es), and secure both front door harnesses so they do not contact the door checkers.
PARTS INFORMATION
Left Door Wire Harness
(Production Dates May '95 thru Apr '96):
P/N 8-97138-907-0, H/C 4957320
(Production Dates May '96 thru Aug '97):
P/N 8-97146-579-0, H/C 5191333
Right Door Wire Harness
(Production Dates May '95 thru Apr '96):
P/N 8-97138-909-0, H/C 4957346
(Production Dates May '96 thru Aug '97):
P/N 8-97146-580-0, H/C 5191341
Door Rain Protector:
P/N 8-97100-025-2, H/C 4795241
Bulk Vacuum Hose* (Use this number to order bulk vacuum hose, but do not use it on the warranty claim):
P/N 95005-50003-30M, H/C 2380608
*For warranty claim submission, use P/N 95005-50120-30, H/C 5503230. (This number represents the amount of vacuum hose needed for one vehicle.)
REQUIRED MATERIALS
3M ULTRAPRO Urethane Seam Sealer:
3M P/N 051135-8360
Wire Tie, 12" (4 required): Commercially available
REQUIRED SPECIAL TOOLS
Trim Pad Remover:
Snap-on P/N A177A (or equivalent)