Prelude L4-2056cc DOHC (1990)
Steering Gear: Service and Repair
Manual Steering
Before disassembling the steering gear, clean gear thoroughly to prevent dirt from entering the unit. During disassembly, carefully note and label
disassembled component (part) from the main gear unit for assembly reference.
DISASSEMBLY
Fig. 2 Manual Steering Gear Exploded View
1.
Clamp steering gear in vise, then loosen bellows bands and slide away from gear.
2.
Straighten tie rod lock washers, then hold rack with suitable wrench and remove tie rod.
3.
Remove rack locknut and guide screw, then rack guide spring and guide from steering gear, Fig. 2.
4.
Remove pinion boot and dust seal.
5.
Remove 35mm snap ring securing pinion, then withdraw pinion and bearing assembly.
6.
Withdraw rack, then remove rack end bushings from housing.
ASSEMBLY
1.
Apply thin coat of grease to inside of rack end bushing. Do not fill bushing slots with grease as they must remain open to serve as air
passages.
2.
Install rack end bushings, aligning round projections on bushings with holes in housing.
3.
Install rack and pinion into steering gear, then snap rings and seals.
4.
Install rack guide and spring, then guide screw and locknut.
5.
Install new lock washer and stopper washer on tie rod end.
6.
Install tie rod into rack, then place locating lugs on lock washer into slots on rack. Tighten tie rod, then bend lock washer against flat on tie rod
flange.
7.
Install boots and bands, then tie rod end nut. Do not tighten tie rod end nut until after wheel alignment.
8.
Install air transfer tube on bellows fitting and secure with clips.
9.
Refer to FRONT SUSPENSION & STEERING for installation and adjustment procedures.
