S2000 L4-2.2L (2004)
NOTE:
For this repair, make sure you use the 2000-05 S2000 Service Manual. This manual has an updated transmission reassembly procedure.
1.
Remove the transmission:
^
Refer to page 13-5 of the 2000-06 S2000 Service Manual, or
^
Online, enter keyword M/T, and select Manual Transmission Removal from the list.
2.
Disassemble the transmission, and remove the countershaft and mainshaft:
^
Refer to page 13-13 of the service manual, or
^
Select Manual Transmission Disassembly from the list.
3.
Disassemble the countershaft:
^
Refer to page 13-38 of the service manual, or
^
Select M/T Countershaft Disassembly from the list.
*4.
Reassemble the countershaft, install the new 2nd gear, and install the new 2nd gear, hub, sleeve, and 1st and 2nd gear synchros:
^
Refer to page 13-40 of the service manual, or
^
Select M/T Countershaft Reassembly from the list.
5.
Measure the clearance of the countershaft assembly:
^
Refer to page 13-35 of the service manual, or
^
Select M/T Countershaft Assembly Clearance Inspection from the list.
6.
Reassemble the transmission:
^
Refer to page 13-55 of the service manual, or
^
Select Manual Transmission Reassembly from the list.
NOTE:
When you reinstall the select return spring, make sure you preload the spring by crossing the ends over the pin in the shift arm rod, then insert the 8 x
40 mm pin between the spring ends.
7.
Reinstall the transmission:
^
Refer to page 13-66 of the service manual, or
^
Select Manual Transmission Installation from the list.
8.
Fill the transmission with 1.7 quarts of Honda MTF.
9.
Test-drive the vehicle to make sure thee the transmission works properly.
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