H2 V8-6.0L (2004)
8. Crimp the cable seal and the insulation.
9. If the connector is outside of the passenger compartment, apply grease to the connector.
REINSTALLING TERMINAL
1. In order to reuse a terminal or lead assembly. Refer to Wiring Repairs.
2. Ensure that the cable seal is kept on the terminal side of the splice.
3. Insert the lead from the back until it catches.
4. Install the TPA, CPA and/or the secondary locks.
Repairing Connector Terminals
REPAIRING CONNECTOR TERMINALS
TOOLS REQUIRED
J 38125-B Terminal Repair kit
Use the following repair procedures in order to repair the following:
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Push to Seat terminals
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Pull to Seat terminals
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Weather Pack(R) terminals
Some terminals do not require all of the steps shown. Skip the steps that do not apply for your immediate terminal repair. The J 38125-B contains further
information.
1. Cut off the terminal between the core and the insulation crimp. Minimize any wire loss.
For Weather Pack(R) terminals, remove the seal.
2. Apply the correct seal per gage size of the wire.
For Weather Pack(R) terminals, slide the seal back along the wire in order to enable insulation removal.
3. Remove the insulation.
4. For Weather Pack(R) terminals only, align the seal with the end of the cable insulation.
5. Position the strip in the terminal.
For Weather Pack(R) terminals, position the strip and seal in the terminal.
6. Hand crimp the core wings.
7. Hand crimp the insulation wings.
For Weather Pack(R) terminals, hand crimp the insulation wings around the seal and the cable.
8. Solder all of the hand crimp terminals excepting Micro-Pack 100 World terminals. Soldering Micro-Pack 100 World terminals may damage the
terminal.
Terminal Position Assurance Locks
TERMINAL POSITION ASSURANCE LOCKS
The terminal position assurance (TPA) insert resembles the plastic combs used in the control module connectors. The TPA keeps the terminal securely
seated in the connector body. Do not remove the TPA from the connector body unless you remove a terminal for replacement.
Weather Pack Connectors
WEATHER PACK CONNECTORS
The following is the proper procedure for the repair of Weather Pack(R) Connectors.
1. Separate the connector halves (1).
2. Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
3. Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
