Elantra L4-1595cc 1.6L DOHC (1993)
1. Check the facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil or grease and replace the clutch disc if defective.
2. Measure the rivet sink and replace the clutch disc if it is out of specification.
Limit: 0.3 mm (0.012 in.)
3. Check for torsion spring play and damage and if defective, replace the clutch disc.
4. Combine the clutch disc with the input shaft and check sliding condition and check for play in the rotating direction. If it does not slide smoothly,
check after cleaning and reassembling. If the play is excessive, replace the clutch disc and/or the input shaft.
CLUTCH RELEASE BEARING
1. The release bearing is packed with grease, so don't use cleaning oil, etc. to clean it.
2. Check the bearing for heat damage, abnormal noise and/or improper rotation. Also check whether or not there is wear at the point of contact with
the diaphragm spring.
3. If there is abnormal wear at the point of contact with the release fork, replace the bearing.
RELEASE FORK
1. If there is abnormal wear at the point of contact with the bearing, replace the release fork.
INSTALLATION
1. Apply a coating of the specified grease to the point of contact with the fulcrum and the point of contact with the release bearing.
Specified grease: MOLYWHITE TA No.2
Caution: When installing the clutch, apply grease to each part, but be careful not to apply excessive grease; excessive grease will cause clutch
slippage and shudder.
2. Apply a coating of the specified grease to the end of the release cylinder's push rod and to the push rod hole in the release fork.
Specified grease : MOLYWHITE TA NO.2