Elantra GLS Sedan L4-2.0L (1999)
Brake Pedal Assy: Service and Repair
DISASSEMBLE
1. Remove the stop lamp switch.
2. Remove the flange nuts (4EA) & bolt (1EA) of the brake mounting bracket.
3. Remove the clevis pin.
4. Remove the brake pedal assembly.
INSPECTION
1. Check the bushing for wear.
2. Check the brake pedal for distortion.
3. Check the brake pedal return spring for damage.
4. Check the stop lamp switch.
1. With an ohmmeter connected to the stop lamp switch terminals, check for continuity.
2. If there is no continuity when the plunger is depressed and there is continuity when the plunger is released, the stop lamp switch is normal.
INSTALLATION
1. Apply chassis grease to the sliding surface of the brake pedal and operating rod clevis, pin.
CAUTION: Be sure to install the split pin on the operating rod clevis pin.
2. Install the brake pedal assembly and tighten the flange nuts (booster mounting nuts) and bolt.
Tightening torque 8 - 12 Nm (80 - 120 kg-cm, 6-9 ft. lbs.)
3. Adjust the brake pedal height and free play.
4. Install the stop lamp switch.
