Sonata V6-2.7L (2004)
5. If the clutch cover is attached to the flywheel, remove the release bearing using snap-ring pliers.
1) Rotate the release bearing in an easy direction in order to examine the snap ring.
2) Insert the pliers under the wave washer as shown in the illustration and place it in the center of the snap nag.
3) Spread the snap ring by pushing down on the bearing as shown in the illustration.
4) The snap ring expanded state is shown in the figure.
5) With In the snap ring expanded, pull out the release bearing and remove it.
6. Insert the special tool (09411-11000) in the clutch disc to prevent the disc from shifting.
7. Loosen the bolts which attach the clutch cover to the flywheel in a star pattern. Loosen the bolts in succession, one or two turns at a time, to avoid
bending the cover.
NOTE: Do not clean the clutch disc or the release bearing with cleaning solvent.
8. Remove the release fork shaft and bushing.
INSPECTION
CLUTCH COVER ASSEMBLY
1. Clean the dust from the clutch housing using a vacuum or cloth. Do not use compressed air. Check for oil leakage from the engine rear bearing oil
seal and transaxle front oil seal. If leaky, repair them.
2. The friction surface of the pressure plate must be uniform over the entire disc surface. If any part shows excessive wear, the pressure plate is
installed badly.
3. Check the friction surface of the flywheel for color change, partial damage, small cracks, and wear.
4. Don't touch the clutch disc with contaminated hands or gloves. Replace the clutch disc if the facing is stained with oil or grease. Measure the rivet
depth. Replace the clutch disc if the rivet depth is less than 0.3 mm.
Limit: 0.3 mm (0.012 inch)
5. Check the hub spline and torsion spring of the clutch disc for excessive wear.
6. Clean the friction surface of the pressure plate with cleaning solvent.
7. Check that the three-dowel on the flywheel is installed completely.
CLUTCH RELEASE BEARING
