Rodeo S 4WD V6-3165cc 3.2L SOHC (6VD1) (1997)
Torque Converter Clutch Solenoid: Service and Repair
REMOVAL
Preparation: Disconnect Negative Battery Cable.
Drain fluid.
1. Remove the Adapter case oil pan.
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Remove twelve 10 mm screws, adapter case oil pan, and gasket.
NOTE: Oil pan still contains transmission fluid. Place a large drain container under the oil pan. Drain the fluid carefully.
2. Remove the Wiring harness.
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Disconnect wiring harness from force motor solenoid, converter clutch solenoid and 5 pin connector of adapter case. Pull only on connectors,
not on wiring harness.
3. Remove the Solenoid.
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Remove 11 mm bolt and converter clutch solenoid with two 0-rings.
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Remove 11 mm bolt, retainer, and force motor solenoid.
INSTALLATION
To install follow the removal steps in the reverse order, noting the following points;
3. Install the Solenoid.
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Install force motor solenoid, retainer, and 11 mm bolt to adapter case valve body.
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Install converter clutch solenoid with two 0-rings, and 11 mm bolt to adapter case valve body.
Torque: Solenoid 11 mm Bolts - 10 N.m (87 lb-in.)
2. Install the Wiring harness.
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Connect wiring harness assembly to solenoids and 5 pin connector of adapter case.
1. Install the Adapter case oil pan.
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Install adapter case oil pan, new gasket, and twelve 10 mm screws.
Torque: Adapter Case Oil Pan 10 mm Screws - 11 N.m (96 lb-in.)
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Fill transmission through overfill screw hole oil pan, using ATF DEXRON(R)-III.